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Staff Process Engineer

Sila
Alameda, California
Full Time
Posted December 22, 2025
$151k - $191k
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Job Description

The Staff Process Engineer at Sila is responsible for designing, commissioning, and startup of manufacturing plants for next-generation battery materials, collaborating across teams to optimize processes and drive technological advancements in a fast-paced, high-pressure environment.

Key Responsibilities

  • Design, commission, and start-up of critical steps in manufacturing plants for battery materials
  • Serve as Process Engineer for key units in the manufacturing process
  • Collaborate with engineering disciplines, operations, and vendors to drive technical deliverables
  • Develop and implement process control schemes, P&IDs, and other FEED deliverables for plant startup and future plants
  • Drive process improvements and production line enhancements during plant commissioning and operation
  • Influence cross-functional teams and drive technical solutions for scale-up and process optimization

Requirements

  • B.S. or M.S. in Chemical Engineering or Mechanical Engineering
  • Minimum of 5 years of experience directly owning a high volume production line or in a design-to-commissioning role as a Production or Process Design Engineer for a plant or other comparable manufacturing speciality materials, food, chemicals, etc.
  • Ability to visualize in great detail and have a first-principles understanding of an operating plant
  • Exposure to process design that may range from minor retrofits to new plant scope
  • Knowledge of basic controls schemes and familiarity with advanced control strategies
  • Experience with daily and long-term process optimization and production constraints
  • Risk management, management of change, and HAZOP experience
  • Years of experience creating, reading, and editing PFDs, P&IDs, and Operating Procedures
  • Ability to determine and solve for key parameters for process scale-up to commercial volumes
  • Track record of relentlessly challenging accepted practices and inefficiencies
  • Must be able to remain in a stationary position to operate a computer and other office productivity machinery, such as a laptop, copier printer machine, etc.
  • Climb stairs and walk on uneven ground
  • Wear personal protective equipment including, but not limited to, a hard hat, lab coat or coveralls, gloves, safety glasses, and safety shoes
  • Pass a respirator fit test and be able to wear respiratory protection on a periodic basis
  • Move long distances and occasionally kneel or bend
  • Up to 75% travel for work at new production site and 3rd party design offices during startup
  • Up to 10% travel during non-startup time periods

Benefits & Perks

Compensation/salary range between $151,000 and $191,000
Up to 75% travel for work at new production sites and third-party design offices during startup
Up to 10% travel during non-startup periods
Work environment that involves wearing personal protective equipment such as hard hats, lab coats, gloves, safety glasses, and safety shoes

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