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Staff Mechanical Design Engineer - Optical Sensors

Aurora
Mountain View, California
Full Time
Posted October 14, 2025
$181k - $290k
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Job Description

The role involves designing, validating, and overseeing the development of optical sensor hardware modules for autonomous vehicles, including optical enclosures, mechanisms, and sensor integration, with a focus on high-volume production and cross-functional collaboration.

Key Responsibilities

  • Design and validate opto-mechanical enclosures for automotive sensors
  • Collaborate with contract manufacturers to initiate mass production tooling and engineering builds
  • Perform and document engineering analysis and testing of sensor performance
  • Prototype and validate next-generation automotive sensors through hands-on work
  • Present and document mechanical and optical architectural decisions
  • Guide junior engineers and support cross-functional teams on projects
  • Create 3D models, 2D drawings, and engineering BOMs using CAD tools
  • Conduct basic thermal and structural analysis using hand calculations and FEA tools
  • Evaluate and characterize optical elements and mounts
  • Apply geometric dimensioning and tolerancing (GD&T) standards in specifications

Requirements

  • BS or MS in Mechanical Engineering with 7 years of industry experience in Opto-Mechanical Design
  • Strong background in mechanical engineering, optics, mounting of optical components and packaging
  • Skilled in the use of solid modeling CAD tools, ideally CATIA
  • Experience with optical analysis, including sequential and non-sequential analysis, using Zemax or equivalent tool
  • Experience working directly with and managing relationships with suppliers, ideally automotive OEMs and or Asia-based Contract Manufacturers
  • Proven strong analytical and hands-on engineering skills
  • Understanding of geometric dimensioning and tolerancing methods and conventions in accordance with ASME 14.5-2009
  • Ability to work in a hands-on prototyping and test environment
  • Excellent oral, written, and communication skills
  • Strong interpersonal skills
  • Experience conducting FEA thermal structural analysis, ideally with ANSYS Workbench
  • Support evaluating and characterizing optical elements and mounts
  • Performing, documenting, and presenting engineering analysis and testing of opto-mechanical sensor performance
  • Designing and validating opto-mechanical enclosures that achieve or exceed performance, reliability, manufacturability, and cost requirements for next generation automotive sensors
  • Collaborating with Contract Manufacturers to kick off mass production tooling and complete engineering builds leading up to the start of high volume production
  • Creating 3D models, 2D drawings, and engineering BOMs in CATIA 3DX
  • Perform geometric dimensioning and tolerancing (GD&T) methods and conventions in accordance with ASME 14.5-2009 in 2D specifications
  • Perform basic structural thermal analysis using both hand calculations and FEA
  • Experience with optical analysis, including sequential and non-sequential analysis, using Zemax or equivalent tool

Benefits & Perks

Compensation/salary range: $181,000.00 - $290,000.00 per year
Eligible for an annual bonus
Equity compensation
Benefits (unspecified)

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