Job Description
The Senior Staff PLC Controls Engineer will lead automation and control systems for a battery production line, troubleshooting, optimizing equipment, and mentoring team members to improve manufacturing throughput and quality in a fast-paced environment.
Key Responsibilities
- Lead troubleshooting and optimization of PLC, HMI, motion control, and industrial networking systems on the production line.
- Diagnose and resolve automation issues affecting throughput, yield, and process stability.
- Reprogram, tune, and standardize PLC logic using Siemens S7-1500 TIA Portal and other platforms.
- Maintain equipment documentation, parameter settings, software version control, and backup libraries.
- Collaborate with Process, Quality, and Maintenance teams to drive continuous improvement.
- Lead controls-related Root Cause Analysis (RCA), FMEA, and DOE activities.
- Provide technical leadership and knowledge transfer to Controls Engineers and Technicians.
- Support new equipment integration, commissioning, and upgrades.
Requirements
- Bachelor's degree in Electrical Automation, Mechatronics Engineering, or equivalent experience.
- At least 8 years of PLC Controls experience in a manufacturing environment, with experience in assembly, automated production, or automotive battery industry preferred.
- Expert-level Siemens PLC programming experience using TIA Portal with S7-1500.
- Experience with industrial communication protocols including Profinet, Ethernet IP, and Modbus.
- Strong troubleshooting and electrical diagnostic ability capable of solving system-level issues independently.
- Ability to work onsite full-time in a fast-paced production environment.
Benefits & Perks
Competitive compensation and benefits package
Opportunity to lead automation strategy during rapid scale-up
U.S. base salary range of $140,000 - $180,000, plus eligibility for bonus and benefits
Ready to Apply?
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