Factorial Energy is seeking an Anode/SE Senior Electrode Process Engineer to join our team in our Cheonan, South Korea location. This person will be responsible for the wet slurry coating process and equipment development for anode and sulfide-based solid electrolyte (SE) applications. We leverage cutting-edge wet electrode manufacturing to revolutionize all-solid-state battery performance, cost, and scalability. This role requires experience in close cooperation with internal teams and external partners. The ideal candidate will be involved from the beginning of process optimization for R&D projects, pilot line scale-up, and through to low/high-volume production. The candidate must demonstrate excellent written and verbal communication skills to facilitate efficient communication between various departments/vendors.
Lead R&D efforts to design, optimize, and scale wet slurry coating processes for ASSB anode and sulfide SE applications
Develop novel slurry formulations and coating strategies to enhance electrode-electrolyte interfacial compatibility, ionic transport efficiency, and cycling stability
Establish critical process parameters (e.g., slurry dispersion, viscosity control, coating speed, drying profiles) to meet all-solid-state battery performance specifications
Address key wet coating challenges specific to ASSB: solvent selection, slurry sedimentation, SE-solvent compatibility, and interfacial side reaction control
Identify root causes of wet coating defects (e.g., pinholes, thickness non-uniformity, cracks, lithium dendrite penetration) and implement corrective actions
Utilize statistical analysis (SPC, DOE) to drive yield improvements and reduce process variability
Collaborate with PD/QA to define testing protocols and quality standards for wet-processed all-solid-state electrodes
Optimize manufacturing workflows to increase throughput and reduce unit production costs
Design experiments to validate process scalability from lab to pilot line to mass production
Troubleshoot equipment/process issues to minimize downtime
Partner with equipment vendors to conceptualize, prototype, and validate next-gen wet coating electrode machinery
Define technical specifications for new equipment (e.g., vacuum-integrated drying systems, solvent recovery units)
Drive innovation in automation, in-line monitoring, and Industry 4.0 integration
Requirements
3+ years of hands-on experience in wet electrode coating manufacturing for lithium-ion batteries, sulfide electrolyte system experience highly preferred
Deep knowledge of wet process steps: slurry preparation (dispersion, deaeration), precision coating (doctor blade/slot-die), vacuum drying, calendering, and lamination
Proficiency in material characterization (SEM, XRD, adhesion testing) and data analysis tools (JMP, Minitab)
Mastery of DOE, SPC, FMEA, and Six Sigma methodologies
Experience scaling processes from R&D to high-volume production
Proven ability to collaborate with equipment suppliers on custom solutions
Familiarity with ASSB-specific process challenges (moisture control, interfacial stability, mechanical pressure sensitivity)
Master's in Chemical/Materials/Mechanical Engineering or related field
Strong cross-functional skills to work with R&D, production, and supply chain teams
Hands-on experience with sulfide solid electrolyte systems or halide electrolyte systems
In-depth understanding of binder systems (PVDF, CMC/SBR) and conductive additives behavior in wet coating processes
Ready to Apply?
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