Staff Engineer, Process Integration

Sila

Alameda, California

Full Time

Posted March 27, 2026

$152k - $192k

Energy Storage

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Job Description

The Staff Process Integration Engineer is responsible for developing and optimizing manufacturing processes for battery materials, ensuring high yield, reliability, and quality while integrating new technologies into high-volume production. This role involves analyzing process data, solving integration challenges, and transferring processes from R&D to manufacturing to support the company's mission of advancing clean energy solutions.

Key Responsibilities

Analyze process data and defect trends to identify root causes of yield loss and implement corrective actions
Develop and implement scalable process pathways for battery material synthesis
Ensure seamless integration of new products and process technologies into production with focus on safety, quality, and performance
Utilize statistical modeling and DOE to define operating windows, set material specifications, and predict product performance and risks
Maintain detailed process documentation including specifications, flowcharts, and FMEA
Coordinate across departments to resolve integration challenges and ensure product standards are met
Lead transfer of processes from R D or pilot lines to high-volume manufacturing facilities

Requirements

8 years of hands-on process development and or engineering experience in materials-centric industries such as semiconductors, battery technology, specialty chemicals, or advanced composites.
Deep expertise in methodologies used to transition products and processes from prototype designs to High Volume Manufacturing (HVM).
Proven track record of using FMEA and root-cause analysis to solve complex integration challenges.
Proficiency in statistical software and the application of Statistical Process Control (SPC).
Strong ability to report technical data to both technical teams and management stakeholders.
B.S. or M.S. in Chemical Engineering, Materials Science, Mechanical Engineering, Chemistry, Physics or a related field.
PhD in a related field is a plus.

Benefits & Perks

Compensation/salary range: $152,000 to $192,000 base pay

Work schedule: Travel as needed to manufacturing sites, up to 10% of time

Work environment perks: Onsite work, use of personal protective equipment, physical demands including lifting and moving items, operating equipment, and working in confined spaces

Additional benefits: Inclusive and diverse work environment, opportunities for equity, and a comprehensive Total Rewards package (which may include benefits, perks, and equity)