FCO Operator Fuel Components Operation

Job Description Summary
Responsibilities include the operation of computer-based automatic inspection systems which provide barcoding, eddy current, and ultrasonic inspection of products, and the mechanical setup and operation of electro-mechanical equipment used to provide intermediate and final finish processing of products (for example, heat treatment, straightening, polishing, and cut-to-length).
Operators will function as team/area leaders at each operation, working with little or no supervision, and instructing/training new or lower-rated operators.
Operators are responsible for understanding and assuring the quality of product attributes generated at each operation which includes the segregation of nonconforming products through the evaluation of UT/EC or heat treat traces or per procedure instructions.
Job Description
Principal Duties and Responsibilities
• Setup, operate, maintain, and assist in troubleshooting problems with FCO equipment (for example tube straightener, heat treat, polisher, and cut-to-length machines).
• Operate computer-based automatic inspection systems (for example, ‘Multi-Inspection and Data Accumulation System’ (MIDAS) for fuel tubing). Operation entails performing calibration checks of eddy current, ultrasonic, and other dimensional measurement systems, verifying proper operation of laser barcode marking systems and defect marking systems, and loading/unloading product from the systems.
• Analyze and interpret UT and EC charts for flaw characterization and process control.
• Visually characterize OD flaws using 10X magnification or heat treat samples for release using 16X magnification as needed.
• Train other operators in this job code.
• Deburr and rework product end conditions using hand tools as needed.
• Operate overhead cranes and other material handling equipment to move material into place.
• Oversee operation of more than one machine at a time.
• Become certified by passing both written and practical tests administered by the QC Level A3 for product inspection.
• Maintain material traceability at each work station.
• Maintain work station cleanliness and housekeeping, and perform all work to established safety practices.
• Segregate and transfer rejected material to the quarantine area.
• Become proficient with the operation of the following gages: laser micrometer, profilometer, ultrasonic dimensional inspection machine, and dial indicator.