Staff Quality Engineer - Advanced Metrology Integration
Commonwealth Fusion SystemsDevens, MA
Full Time
Posted May 15, 2026
$130k - $200k
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Job Description
About Commonwealth Fusion Systems:
Key Responsibilities
- Manufacturing-Driven GD&T Interpretation:
- Take complex design requirements and work directly with Manufacturing Engineers to determine how to achieve critical tolerances using existing equipment and novel fabrication methods
- Proactive Problem Solving:
- Lead the development of risk-informed QA controls that bridge the gap between design intent and shop-floor reality to positively impact the CFS mission
- Inspection Architecture:
- Architect measurement systems and quality inspection methods specifically designed for the assembly of large metallic components, moving beyond theoretical models to executable floor-level plans
- Disposition Leadership:
- Provide high-level leadership in dispositioning Non-Conformance Reports (NCRs), focusing on "use-as-is" or "rework" justifications based on structural integrity and functional requirements
- Process Stabilization:
- Regularly analyze manufacturing data using control charts and process capability studies to identify where the "build" is diverging from the "print," escalating insights to Operations to drive immediate process adjustments
- Sub-system Integration:
- Facilitate the creation and execution of PFMEAs and Quality Plans for the installation of sub-systems, ensuring that assembly tolerances are managed as the SPARC project scales
- Measurement System Analysis (MSA):
- Lead advanced MSA and Gage R&R studies to ensure that the methods used to measure novel designs are statistically sound and repeatable in a production environment
- Mentorship & Oversight:
- Provide technical coaching to QC Inspectors and Quality Engineers, specifically regarding GD&T interpretation on the shop floor
Requirements
- Ability to occasionally lift up to 50 lbs
- Willingness to travel or work required nights/weekends/on-call occasionally
- Perform activities such as stooping, climbing, typing, standing, or sitting for extended periods of time
- Work in a facility that contains industrial hazards including heat, cold, noise, fumes, strong magnets, lead (Pb), high voltage, high current, pressure systems, and cryogenics
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