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  3. Thermal Engineer
Aeva logo

Thermal Engineer

Aeva
Bangalore, India
Full Time
Posted April 2, 2025
Power Generation
This role may have expired~33 people viewed this recently
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Job Description

Aeva’s mission is to bring the next wave of perception to a broad range of applications from automated driving to industrial robotics, consumer electronics, consumer health, security, and beyond.

Key Responsibilities

  • Developing and running thermal models of conduction, natural convection, and forced air cooled systems.
  • Providing design feedback via plots and screenshots of thermal behavior and air flow, along with recommendations for how to improve performance.
  • Designing convective thermal solutions including fans, heatsinks, and vapor chambers, along with conductive thermal solutions including TIMs and TECs.

Requirements

  • 5+ years of experience with thermal analysis and modeling of complex systems including silicon packages, PCBs, and fans.
  • Proficiency modeling CFD in Siemens FloEFD including transient and steady state analysis.
  • Understanding of CFD model optimization for reducing run time (meshing strategy, feature resolution, understanding how different components affect the thermal stack, etc).
  • Experience debugging complex models with multiple boundary conditions including solar loading, pressure inlets/outlets, and fixed temperature cabinet walls.
  • Experience in designing, speccing, and implementing passive and active thermal management solutions.
  • B.S. in Mechanical Engineering or related field.
  • Strong understanding of heat transfer principles, fluid dynamics and thermodynamics.
  • Experience in designing advanced thermal management solutions such as heat pipes, 2D vapour chamber, 3D Vapour chamber, etc.
  • Good experience in selection and application of right thermal interface material ( gap filler pad, gels, grease, paste, phase change materials, epoxy etc.)
  • Experience with Multiphysics analysis techniques such as thermal expansion in structural simulation, outputting model results into optical analysis (STOP), etc.
  • Experience designing thermal solutions for automotive components.
  • Deep understanding of the thermomechanical properties and failure modes of glass, laminated composite structures, ceramics, polymers, metals, and adhesives.
  • Solidworks modeling experience

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