Job Description
Zeeco is a global leader in the design and manufacture of advanced combustion and pollution control technologies for the petroleum, chemical, petrochemical, pharmaceutical, and allied process industries.
Key Responsibilities
- Ensure compliance with ASME, ASTM, EN, ISO, IS, IBR , client specifications, and internal Quality Management System (QMS) requirements.
- Perform quality inspections across all manufacturing stages, including raw material receipt, fabrication, fit-up, welding, NDT, heat treatment, pressure testing, final visual & dimensional inspection, surface preparation, painting, packing, and preservation.
- Coordinate Kick-off Meetings (KOM), Pre-Inspection Meetings (PIM), and inspection activities with Clients, Third-Party Inspection Agencies (TPIA), Authorized Inspectors (AI), consultants, and suppliers.
- Prepare, review, and maintain ITPs, QAPs, Weld Maps, WPS/PQR, Welder Qualifications (WPQ), NDE, Heat Treatment, Pressure Test, PMI/Ferrite Testing, Surface Preparation & Painting, Packing & Preservation procedures , along with inspection reports, test records, and quality documentation.
- Review engineering drawings, BOMs, material specifications, and project requirements to ensure compliance with applicable codes and latest revisions.
- Prepare Technical Delivery Conditions (TDCs) and coordinate raw material inspections, MTC verification, traceability, supplier quality activities, and Inspection Release Notes (IRNs).
- Review and implement WPS/PQR , verify welder qualifications, monitor welding parameters, and ensure compliance with essential, non-essential, and supplementary essential variables.
- Possess sound knowledge of Carbon Steel, Low Alloy Steel, Austenitic Stainless Steel, material selection, and sensitization.
- Coordinate and review VT, PT, MT, RT, UT, PMI, and Ferrite Testing , ensuring compliance with project specifications and acceptance criteria.
- Monitor PWHT, stress relieving, normalizing, annealing, and other heat treatment processes , selecting appropriate methods based on material and code requirements.
- Coordinate hydrostatic and pneumatic pressure testing, ensuring compliance with approved procedures.
- Inspect surface preparation, blasting, pickling & passivation, industrial painting systems, DFT measurements, packing, preservation, and export shipment requirements.
- Manage NCRs, Root Cause Analysis (RCA), Corrective & Preventive Actions (CAPA) , customer complaints, and continual improvement initiatives.
- Develop and update SOPs, QC procedures, and maintain compliance with the Quality Management System (QMS).
- Collaborate with Engineering, Procurement, Manufacturing, Project Management, Clients, Suppliers, and Inspection Agencies to resolve quality issues, maintain documentation, and ensure timely project execution.
Requirements
- Pressure Vessel fabrication
- Structural fabrication
- Welding processes and inspection
- Manufacturing stages of process equipment
- Raw material control and traceability
- Quality documentation and inspection records
- Welding Procedure Qualification & Welder Qualification
- Metallurgy of Carbon Steel, Alloy Steel, and Stainless Steel
- Heat Treatment processes
- NDT methods and acceptance criteria
- Pressure Testing requirements
- PMI & Ferrite Testing
- Surface Preparation, Pickling & Passivation
- Industrial Painting Systems
- Packing & Preservation techniques
- Root Cause Analysis (RCA)
- Corrective & Preventive Actions (CAPA)
- Quality Management Systems (ISO 9001)
- Interpretation of engineering drawings and fabrication documents
- Bachelor's Degree in Mechanical or Metallurgical Engineering
- 3–6 years of experience in Quality Control within fabrication, pressure vessels, process equipment, heavy engineering, EPC, Oil & Gas, Petrochemical, or manufacturing industries.
- Certifications such as CSWIP, AWS-CWI, NDT Level II , or Lead Auditor (ISO 9001) will be an added advantage.
- Oil & Gas
- Petrochemical
- Chemical
- EPC
- Pressure Vessel Manufacturing
- Heat Exchangers
- Boilers
- Fired Heaters
- Process Equipment
- Heavy Fabrication
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