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  3. Staff Quality Engineer - Advanced Metrology Integration
CF

Staff Quality Engineer - Advanced Metrology Integration

Commonwealth Fusion Systems
Devens, MA
Full Time
Posted July 15, 2026
$130k - $200k
Power Generation
~15 people viewed this recently
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Application opens on company website

Job Description

About Commonwealth Fusion Systems:

Key Responsibilities

  • Partner closely with Engineering to understand design intent and define more manufacturable GD&T requirements; work directly with Manufacturing Engineers to determine how to achieve critical tolerances using existing equipment and novel fabrication methods Proactive Problem Solving: Lead the development of risk-informed QA controls that bridge the gap between design intent and shop-floor reality to positively impact the CFS mission Inspection Architecture: Architect measurement systems and quality inspection methods specifically designed for the assembly of large metallic components, moving beyond theoretical models to executable floor-level plans Disposition Leadership: Provide risk-informed leadership to design engineers in dispositioning Non-Conformance Reports (NCRs) across the full range of outcomes (use-as-is, rework, repair, scrap), grounded in structural integrity and functional requirements Process Stabilization: Regularly analyze manufacturing data using control charts and process capability studies to identify emerging process drift, escalating insights to Operations to drive immediate process adjustments Sub-system Integration: Facilitate the creation and execution of PFMEAs and Quality Plans for the installation of sub-systems, ensuring that assembly tolerances are managed as the SPARC project scales Measurement System Analysis (MSA): Lead advanced MSA and Gage R&R studies to ensure that the methods used to measure novel designs are statistically sound and repeatable in a production environment Mentorship & Oversight: Provide technical coaching to QC Inspectors and Quality Engineers, specifically regarding GD&T interpretation on the shop floor
  • Partner closely with Engineering to understand design intent and define more manufacturable GD&T requirements; work directly with Manufacturing Engineers to determine how to achieve critical tolerances using existing equipment and novel fabrication methods
  • Lead the development of risk-informed QA controls that bridge the gap between design intent and shop-floor reality to positively impact the CFS mission Inspection Architecture: Architect measurement systems and quality inspection methods specifically designed for the assembly of large metallic components, moving beyond theoretical models to executable floor-level plans Disposition Leadership: Provide risk-informed leadership to design engineers in dispositioning Non-Conformance Reports (NCRs) across the full range of outcomes (use-as-is, rework, repair, scrap), grounded in structural integrity and functional requirements Process Stabilization: Regularly analyze manufacturing data using control charts and process capability studies to identify emerging process drift, escalating insights to Operations to drive immediate process adjustments Sub-system Integration: Facilitate the creation and execution of PFMEAs and Quality Plans for the installation of sub-systems, ensuring that assembly tolerances are managed as the SPARC project scales Measurement System Analysis (MSA): Lead advanced MSA and Gage R&R studies to ensure that the methods used to measure novel designs are statistically sound and repeatable in a production environment Mentorship & Oversight: Provide technical coaching to QC Inspectors and Quality Engineers, specifically regarding GD&T interpretation on the shop floor
  • Lead the development of risk-informed QA controls that bridge the gap between design intent and shop-floor reality to positively impact the CFS mission
  • Architect measurement systems and quality inspection methods specifically designed for the assembly of large metallic components, moving beyond theoretical models to executable floor-level plans Disposition Leadership: Provide risk-informed leadership to design engineers in dispositioning Non-Conformance Reports (NCRs) across the full range of outcomes (use-as-is, rework, repair, scrap), grounded in structural integrity and functional requirements Process Stabilization: Regularly analyze manufacturing data using control charts and process capability studies to identify emerging process drift, escalating insights to Operations to drive immediate process adjustments Sub-system Integration: Facilitate the creation and execution of PFMEAs and Quality Plans for the installation of sub-systems, ensuring that assembly tolerances are managed as the SPARC project scales Measurement System Analysis (MSA): Lead advanced MSA and Gage R&R studies to ensure that the methods used to measure novel designs are statistically sound and repeatable in a production environment Mentorship & Oversight: Provide technical coaching to QC Inspectors and Quality Engineers, specifically regarding GD&T interpretation on the shop floor
  • Architect measurement systems and quality inspection methods specifically designed for the assembly of large metallic components, moving beyond theoretical models to executable floor-level plans
  • Provide risk-informed leadership to design engineers in dispositioning Non-Conformance Reports (NCRs) across the full range of outcomes (use-as-is, rework, repair, scrap), grounded in structural integrity and functional requirements Process Stabilization: Regularly analyze manufacturing data using control charts and process capability studies to identify emerging process drift, escalating insights to Operations to drive immediate process adjustments Sub-system Integration: Facilitate the creation and execution of PFMEAs and Quality Plans for the installation of sub-systems, ensuring that assembly tolerances are managed as the SPARC project scales Measurement System Analysis (MSA): Lead advanced MSA and Gage R&R studies to ensure that the methods used to measure novel designs are statistically sound and repeatable in a production environment Mentorship & Oversight: Provide technical coaching to QC Inspectors and Quality Engineers, specifically regarding GD&T interpretation on the shop floor
  • Provide risk-informed leadership to design engineers in dispositioning Non-Conformance Reports (NCRs) across the full range of outcomes (use-as-is, rework, repair, scrap), grounded in structural integrity and functional requirements
  • Regularly analyze manufacturing data using control charts and process capability studies to identify emerging process drift, escalating insights to Operations to drive immediate process adjustments Sub-system Integration: Facilitate the creation and execution of PFMEAs and Quality Plans for the installation of sub-systems, ensuring that assembly tolerances are managed as the SPARC project scales Measurement System Analysis (MSA): Lead advanced MSA and Gage R&R studies to ensure that the methods used to measure novel designs are statistically sound and repeatable in a production environment Mentorship & Oversight: Provide technical coaching to QC Inspectors and Quality Engineers, specifically regarding GD&T interpretation on the shop floor
  • Regularly analyze manufacturing data using control charts and process capability studies to identify emerging process drift, escalating insights to Operations to drive immediate process adjustments
  • Facilitate the creation and execution of PFMEAs and Quality Plans for the installation of sub-systems, ensuring that assembly tolerances are managed as the SPARC project scales Measurement System Analysis (MSA): Lead advanced MSA and Gage R&R studies to ensure that the methods used to measure novel designs are statistically sound and repeatable in a production environment Mentorship & Oversight: Provide technical coaching to QC Inspectors and Quality Engineers, specifically regarding GD&T interpretation on the shop floor
  • Facilitate the creation and execution of PFMEAs and Quality Plans for the installation of sub-systems, ensuring that assembly tolerances are managed as the SPARC project scales
  • Lead advanced MSA and Gage R&R studies to ensure that the methods used to measure novel designs are statistically sound and repeatable in a production environment Mentorship & Oversight: Provide technical coaching to QC Inspectors and Quality Engineers, specifically regarding GD&T interpretation on the shop floor
  • Lead advanced MSA and Gage R&R studies to ensure that the methods used to measure novel designs are statistically sound and repeatable in a production environment
  • Provide technical coaching to QC Inspectors and Quality Engineers, specifically regarding GD&T interpretation on the shop floor
  • Provide technical coaching to QC Inspectors and Quality Engineers, specifically regarding GD&T interpretation on the shop floor

Requirements

  • Ability to occasionally lift up to 50 lbs
  • Willingness to travel or work required nights/weekends/on-call occasionally
  • Perform activities such as stooping, climbing, typing, standing, or sitting for extended periods of time
  • Work in a facility that contains industrial hazards including heat, cold, noise, fumes, strong magnets, lead (Pb), high voltage, high current, pressure systems, and cryogenics

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